Automatic Bias One Stage Tire Building Machine
● One-step production process ● Integral welded mainframe ● Ball-wrapped carcass drum (with vacuum suction port, suitable for tires without liner)
Product Features:
High efficiency
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One-step production process
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Large roll spool
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Management of matching methods (≥200), one-click switching of specifications
High quality
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Integral welded mainframe
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Ball-wrapped carcass drum (with vacuum suction port, suitable for tires without liner)
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2-stage servo conveyor feeding to improve fixed length accuracy
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Automatic fixed length and automatic cutting of each layer of material
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Carcass joint detection (flash seam, wrong angle, big and small head, missing paste)
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Ultrasonic cutter is used for tread, and the incision of material head and tail is heated
High degree of automation and low labor intensity
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Movable inner support wire placement seat
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Automatic drum loading of steel wire ring
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Automatic drum loading of carcass
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Automatic tire unloading
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Management of matching methods, one-click switching of specifications
High safety factor
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Active safety rope, various photoelectric switch configurations
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Anti-scalding and anti-pinch design
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Safety light curtain is configured on the operation side
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Fault alarm prompt
Wide range of application
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Applicable to the manufacture of motorcycle tires, agricultural tires and industrial special tires
Equipment Parameters:
|
Lining |
2 layers of fabric |
Buffer layer |
Tread |
|
|
Width range |
80-320mm |
260-450mm |
80-320mm |
215-340mm |
|
Material thickness |
0.4-1.4mm |
0.75-1.2mm |
0.75-1.2mm |
5-14mm |
|
Angle |
90° |
30~54° |
30~54° |
90° |
|
Width of heald cloth |
45mm-50mm |
|||
|
Cutting method |
Disc knife |
Hot hook knife |
Hot hook knife |
Ultrasonic knife |
|
Fixed length method |
Servo fixed length |
Servo fixed length |
Servo fixed length |
Servo fixed length |
|
Secondary fixed length |
Secondary fixed length |
|||
|
Feeding form |
Car |
Car |
Car |
Spool |
|
Drum diameter range |
Drum expansion: 1445±5mm |
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|
Drum width range |
200-300mm |
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|
Overall dimensions |
12600mm long × 9600mm wide × 3600 mm high |
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Equipment Accuracy:
|
Items |
Accuracy |
|
Host rail levelness |
≤± 0.06mm/1000mm |
|
Carcass drum main shaft radial runout |
≤ 0.05mm |
|
Carcass drum main shaft axial runout |
≤ 0.03mm |
|
Tread drum main shaft radial runout |
≤ 0.12mm |
|
Tread drum main shaft axial runout |
≤ 0.03mm |
|
Carrying ring and tread drum coaxiality |
≤ 0.5mm |
|
Carrying ring and carcass drum coaxiality |
≤ 0.5mm |
|
Carrying ring repeat positioning accuracy |
≤ ±0.3mm |
|
Inner rubber fixed length accuracy |
±2mm |
|
Inner rubber laminating accuracy |
±2mm |
|
Cord fixed length accuracy |
±2mm (Two yarns) |
|
Cord single-side joint misalignment |
±2mm |
|
Tread fixed length accuracy |
±2mm |
|
Tread single-side joint deviation |
≤3mm |
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